Home » Coil Springs
Richconn Custom Coil Springs is an expert in offering our clients premium, well-crafted coil spring solutions. To make sure that every coil spring fulfills the unique requirements of our customers, we employ a range of high-quality materials in conjunction with cutting-edge manufacturing techniques and strict quality control procedures. Our skilled staff is committed to providing you with the best spring design and manufacturing services, whether it's for electrical gadgets, industrial machinery, or other specific applications.
Richconn is a prominent coil spring maker in China. Our area of expertise is creating premium, specially made coil springs for a variety of uses, such as electronic equipment, automotive parts, industrial gear, and more. Richconn is dedicated to providing dependable and effective spring solutions that satisfy the unique demands of our worldwide clients. We achieve this by utilizing cutting edge manufacturing methods, a talented technical staff, and stringent quality control procedures. Our commitment to quality and innovation has made us a reliable partner in the coil spring sector.
A coil spring is a type of mechanically elastic component that stores mechanical energy by winding metal wire, typically stainless steel or steel, into a helical shape. The coil spring deforms when an external force is applied and returns to its original shape when the force is released. Because of their elastic nature, coil springs are frequently employed in a variety of mechanical systems to maintain consistent pressure or tension, give return force, and absorb shock and vibration.
Coil springs come in a variety of forms, including:
Compression springs are widely employed in suspension systems, valves, and compression devices. They store energy when compressed axially.
Extension Springs: Often found in recoil mechanisms, door locks, and spring scales, these springs store energy when stretched axially.
Torsion Springs: Usually found in switches, clips, and revolving equipment, these springs store energy when they twist.
Every variety of coil spring has a unique design and purpose to fulfill various mechanical requirements.
In order to guarantee a coil spring’s performance and dependability in a given application, it is necessary to take into account a number of elements while customizing it to your specifications. Here are the procedures and important details for personalizing your coil springs:
Describe the requirement: Ascertain the coil spring’s particular application situation, such as compression, tension, or torsion. Establish the operational environment, taking into account variables like humidity, temperature, and corrosivity.
Choose the content:Choose the right material for the job, such as stainless steel, alloy steel, carbon steel, or other specialty materials.
Think about the material’s strength, resistance to corrosion, and elasticity.
Design parameters: Find out the coil spring’s dimensions, including its exterior and inside diameters as well as its working and free lengths and wire diameters.
Ascertain the coil count and pitch in order to achieve the necessary deflection and spring force.
Determine load and life: Determine the coil spring’s maximum load and deflection under operating circumstances.
To make sure the spring won’t break down throughout its anticipated service life, assess its fatigue life.
production method: To guarantee the performance and quality of the spring, choose the right production process, such as hot or cold coiling.
To prevent flaws and consistency problems, make sure that the manufacturing process is subject to stringent quality control.
Testing of samples: Samples are created and tested before going into mass production to ensure that the manufacture and design adhere to the specifications.
Based on test results, make the appropriate modifications and optimizations.
Mass production and acceptance: Following test results, mass production is initiated for the samples. Coil spring quality is checked during production to make sure all items fulfill design specifications and quality standards.
Complete after-sale support should be provided, including usage guidance, maintenance recommendations, and quality control.
By following the aforementioned procedures, you can tailor your coil springs to your unique requirements, guaranteeing their dependability and performance in real-world applications. Richconn’s skilled staff can offer you full assistance and services to assist you in achieving the best customized solutions.
Material | Carbon Steel: 70, 72A, 72B, 82B, Imported Piano Wire, T9A, SWPB, WPC, 65Mn General Alloy Steel: 60Si2MnA, 50CrVA, 55CrSiA, 60CrMnA, 60Cr2VA Stainless Steel: SUS302, SUS304, SUS316, SUS631, 17-7PH High Temperature Alloy: 30W4Cr2VA, Inconel X750, Inconel 718, Nimonic90 Copper Alloy: Beryllium Copper, Phosphor Bronze etc. Iron wire: galvanized iron wire |
End Styles | (Hook Styles) Ground and Close Wound, Unground and Close Wound, Ground and Not Close Wound, Centered Circular Hook, Offset Circular Hook, Half Circular Hook etc. See Spring End Style Diagram |
Material Range | Wire Diameter: φ0.3-80 mm; Sheet Thickness: δ0.1-25mm |
Coil Direction | Left-hand/Right-hand, generally right-hand by default; Active Coils, Total Coils |
Force Requirements | Attach Spring Drawing Style |
Special Requirements | Fatigue Life, High Temperature Resistance, Strong Pressure and Constant Temperature Treatment, Corrosion Resistance Requirements |
Surface Treatment | Zinc Plating, Chrome Plating, Nickel Plating, Electrophoresis, Painting, Powder Coating, Blackening, Oiling, Dacromet etc. |
Packaging Method | Inner Packaging: PVC Bag or Bubble Wrap; Outer Packaging: Carton, Woven Bag or Pallet |
Quality System | ISO9001-2008 International Quality System Certification |
Required Quantity | It is preferable for customers to provide quantity requirements when inquiring; larger quantities are preferred |
Transportation Method | Courier, Logistics, or mutually agreed upon other methods |
The process begins with a detailed consultation to determine the specific requirements and quantity needed for the custom coil springs. This involves confirming the material, dimensions, load capacity, and any special characteristics or environmental conditions the springs must meet. Clear and precise specifications ensure that the final product perfectly fits the intended application.
Once the specifications and quantity are confirmed, the production process starts in the factory. Advanced machinery and skilled technicians work together to craft the coil springs using high-quality materials. Throughout the manufacturing process, rigorous quality control measures are implemented to maintain consistency and adherence to the required standards. This ensures that each coil spring meets the precise specifications provided by the customer.
After the coil springs are manufactured and have passed all quality inspections, they are carefully packaged for shipping. The logistics team coordinates the delivery to ensure the springs reach the customer safely and on time. Upon receipt, customers are encouraged to review the shipment to confirm it meets their specifications and expectations, completing the custom coil springs process.
The design needs to take into account factors such as load requirements, working stroke, service life, operating environment (e.g. temperature, humidity, corrosion, etc.) and mounting method. Accurate calculation and simulation tools can also help to optimize the design.
Our engineers will help you determine the most appropriate size and dimensions for your specific application, using a combination of calculation and design tools.
We offer various types of coil springs, including compression springs, extension springs, torsion springs, etc., to meet the needs of different applications.
We ensure that every coil spring meets high quality standards through a strict quality control system and the use of advanced production equipment and testing instruments.
We offer coil springs in a wide range of materials, including carbon steel, stainless steel, alloy steel, and other special materials to meet different application needs.
Room 401, Building C, No. 16 Wangjiao Road, Hengtang, Tangxia Town, Dongguan City, Guangdong Province, China
Sign Up to get updates & news about us
Copyright 2024 Richconn spring. All Rights Reserved.